Fully automatic bottling line for high-viscosity cream, balm, honey, chili sauce and hair wax

1. Auto Stainless Steel Bottle Sorting Table: Eliminate Manual Bottle Feeding

• Adjustable baffle structure supports round glass and plastic bottles ranging from 20mm to 120mm in diameter, compatible with cosmetic jars, sauce cans and medicinal ointment bottles of most cross-border mainstream sizes. No extra molds are needed to switch bottle types.
• Built-in buffer storage bin stores a certain number of empty bottles, avoiding sudden line shutdown due to bottle shortage during continuous mass production, ensuring stable delivery rhythm for bulk export orders.
• The whole machine is made of seamless SUS304 stainless steel with no dead corners, easy to wipe and wash down to meet food and cosmetic hygiene standards required by foreign buyers. Equipped with movable PU casters and height-adjustable support feet, it can be flexibly rearranged according to workshop layout to save floor space.

2. Fully Enclosed Heating Stirring Piston Filler: Solve Material Solidification & Uneven Filling

• Double-layer jacket thermal insulation hopper with independent PID temperature control system, adjustable temperature from 0℃ to 90℃. It keeps wax, cream, balm and thick sauce in stable fluid state all day long, completely avoiding solidification waste caused by temperature drop. A built-in low-speed stirring paddle prevents particle sediment and material layering, perfectly matching fruit jam, chili sauce and granular ointment formulas required by cross-border brands.
• Servo-driven piston filling system supports customizable 2/4/6 filling heads, with filling precision controlled within ±0.5%. The filling volume from 5ml to 5000ml can be adjusted with one touch on the screen, and multiple sets of formula parameters can be stored for one-click switching between different client products, greatly shortening SKU changeover time.
• Full transparent acrylic safety shield wraps the entire filling area, blocking material splashing and external dust pollution, which satisfies the clean workshop inspection requirements of European and American organic cosmetic brands. The door-linked emergency stop sensor automatically halts operation once the protective cover is opened, complying with international workplace safety standards.
• All parts in contact with materials are SUS316L medical/food-grade stainless steel, with a detachable split design. Operators can complete deep cleaning in a short time to prevent cross-contamination between different customer products, which is a mandatory assessment item during foreign buyers’ factory audits.

3. Intelligent Servo Capping Machine: Zero-Leakage Sealing for Cross-Border Long-Distance Logistics

• Four-wheel soft friction twisting structure will not scratch bottle surfaces, protecting the exquisite printing and labeling of export finished bottles. Digital closed-loop torque control allows operators to set fixed sealing force according to cap types, uniformly tightening pump caps, flip tops, plastic screw lids and disc covers. Every bottle maintains consistent tightness to avoid leakage during overseas transit.
• Equipped with an independent color stack warning light, which displays running, early warning and fault status in real time. The machine supports fault self-diagnosis, and error codes are displayed on the touch screen for quick troubleshooting, reducing production downtime.
• Synchronized linkage with the filling host via PLC communication, automatically matching the production speed of filling heads without bottle blockage or accumulation, maintaining stable hourly output of 2000–6000 bottles.